Products
Industrial Hybrid BESS
HEXA
Micro-Grid BESS
Background
This challenging project took place at a 3,800-meter high-altitude construction site in Sichuan, China, where extreme environmental conditions and demanding power requirements created significant operational hurdles. The site relied on a single 500kVA diesel generator to power critical equipment including mixers and heavy construction machinery.
Challenge
When two heavy machines operated simultaneously, the high load surges overwhelmed the generator capacity, causing complete system failures and total blackouts. These frequent power interruptions resulted in severe project delays and skyrocketing fuel and maintenance costs that exceeded budget projections.
Additionally, workers were subjected to prolonged exposure to high-decibel noise from the constantly strained generator, negatively impacting both health and productivity in an already challenging high-altitude environment.
Technical Highlights
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Millisecond Response: Rapidly compensates for power peaks to prevent DG overload.
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Smart Power Allocation: DG supplies baseline power + storage covers peaks.
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Auto-Start System: Enables fully unmanned diesel generator operation for reduced labor requirements.
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100% Surge Coverage: Completely eliminates power interruptions from load surges.
helping the project stay on schedule despite challenging conditions.
Our Solution
The system's advanced technology ensures stable power delivery even under the most extreme operating conditions, eliminating blackouts and optimizing generator performance.
System Configuration
The Hexa-500/430-EX was seamlessly integrated with the existing 500kVA diesel generator to create a hybrid power system capable of handling the extreme demands of high-altitude construction.
The system efficiently powers critical equipment including heavy mixers and construction machinery, with the energy storage component handling surge loads that previously caused generator failure.
Installation was completed with minimal disruption to ongoing construction activities, demonstrating the plug-and-play capability of Masspoint's energy storage solutions.
Site Setup & Installation
Zero Power Interruptions
Eliminated all blackouts and equipment downtime, ensuring continuous project progress even under extreme load conditions.
Cost Reduction
Significantly lowered fuel consumption and maintenance expenses by optimizing generator operation and reducing strain.
Noise Reduction
Created a healthier work environment by reducing generator noise through optimized operation cycles.
Project Timeline
Eliminated delays caused by power failures.
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This case study demonstrates how a smart battery storage solution can modernize traditional off-grid power, delivering robust reliability while cutting costs and environmental impact.